Ford

Ford Fiesta Mk4 (1996-1999) – Fuse Box and Relay Diagrams

Ford Fiesta Mk4 (1996-1999) uses a Central Junction Box (CJB) beneath the driver’s side dashboard and an additional Battery Junction Box (BJB) in the engine compartment. Petrol and 1.8 diesel engines, air conditioning, ABS, heated front windscreen and Scandinavian daytime running lights can alter fuse ratings and the fitted relay sockets. The 1999 facelift is often called Fiesta Mk5, although other catalogs continue to use Mk4 for both versions.

All 62 entries from the Polish source are preserved in four tables: 22 main cabin fuses, seven additional cabin positions, 20 engine-bay fuses including duplicate numbers with engine-specific ratings, and 13 under-bonnet relays/diodes. The four original illustrations are retained. Where a fuse number has two manufacturer-documented amp values, select the rating from the fuse legend for that specific vehicle, never the highest one automatically.

Where are the Ford Fiesta Mk4 fuse boxes?

Inside the car: switch off the ignition and consumers, open the driver’s door and look below the steering wheel, behind the lower dash cover, for the Central Junction Box. Carefully release the trim fasteners and access the two-row, numbered 1-22 panel. Do not count fuse slots sequentially from one side without checking the physical diagram. Additional fuses and relays may sit behind or above the main CJB and are not always visible from the simple front opening.

Engine compartment: with the engine and cooling fan stopped, open the bonnet and locate the supplementary BJB near the bulkhead. Release the cover retaining clips. This holder supplies headlamps, engine management, fuel pump or diesel fuel heating, ABS, cooling fans, heated windscreen and high-current cabin circuits. The relay holder is separate on some engines. Follow the manufacturer’s isolation procedure for 40-60 A fuses, and refit the protective cover securely.

Central Junction Box – positions 1-22

The front accessory socket / cigarette lighter is fuse F1 (15 A) in this documented configuration. F12 (20 A) supplies the front wipers, F16 (30 A) the cabin blower and F4 (20 A) the heated rear window. Factory heated seats, electric windows, mirror heating and alarm equipment require the corresponding options to be installed.

Ford Fiesta Mk4 1996-1999 original dashboard fuse layout F1-F22
Ford Fiesta Mk4 1996-1999 original dashboard fuse layout F1-F22
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 15 Cigarette lighter / 12 V accessory power socket
2 7.5 Interior courtesy lamps, clock and stored radio presets
3 10 Rear fog lamp and anti-theft alarm indicator
4 20 Heated rear window
5 15 Horn and hazard warning system
6 7.5 Left front position lamp
7 7.5 Right front position lamp
8 15 Electronic control module supply, including selected central-locking equipment
9 25 Headlamp switch battery feed
10 15 Heated front seats, if fitted
11 30 Central door locking and electric windows
12 20 Front windscreen wiper motor and washer pump
13 15 Brake lights and instrument cluster
14 10 SRS airbag control system
15 7.5 Heated exterior rear-view mirrors
16 30 Heating and ventilation blower motor
17 15 Turn indicators
18 15 Engine-bay circuits and electronic control unit supply
19 7.5 Engine management, car radio and auxiliary relay
20 20 Ignition feed to main lighting switch
21 15 Central locking and electrically adjustable door mirrors
22 10 On-board diagnostics connector and radio on specific versions

Additional central junction fuses F41-F50

These positions can protect supplementary rear fog lamp, central locking, tailgate release and lighting equipment. F43 (10 A) covers the Daytime Running Lights installation on Scandinavian-market cars and need not be fitted on other versions. The positions F46-F48 are not specified in the original table and are not assigned hypothetical functions. The general CJB overview shows the carrier layout; it is not a dedicated map of every auxiliary slot.

Ford Fiesta Mk4 1996-1999 central junction box CJB and accessory relay locations
Ford Fiesta Mk4 1996-1999 central junction box CJB and accessory relay locations
PozycjaAmperaż [A]Chroniony obwód / funkcja
41 10 F41 – rear fog lamp, depending on installed wiring
42 10 F42 – rear fog lamp, alternate equipment/wiring version
43 10 F43 – daytime running lamp equipment for Scandinavian markets
44 20 F44 – central door locking
45 15 F45 – electric tailgate/boot release
49 20 F49 – dipped and main-beam headlamp auxiliary feed, depending on equipment
50 25 F50 – position lamps and main lighting switch additional supply

Engine compartment BJB – fuses F23-F40

F23/F24 (10 A each) supply left and right high beams; F25/F26 (10 A each) protect left and right dipped headlights. Petrol and diesel engines differ at F27: petrol lambda oxygen sensor 10 A, diesel 1.8 fuel heater 15 A. F34 can be 30 A for PCM control on one factory configuration, or 25 A for petrol octane coding on a different European installation.

F35 (10 A) concerns the petrol fuel pump and related relay, while some 1.8 diesel layouts use this number for PATS immobiliser equipment instead. The archived Mk4 source does not specify a confirmed diesel 3 A variant here; it is therefore not copied from the later 1999-2002 Fiesta Mk5. F36-F40 include 40-60 A main supplies and must be checked against the installed engine and fuse box before replacing.

Ford Fiesta Mk4 1996-1999 engine fuse box BJB and fuse positions F23-F40
Ford Fiesta Mk4 1996-1999 engine fuse box BJB and fuse positions F23-F40
PozycjaAmperaż [A]Chroniony obwód / funkcja
23 10 F23 – left high-beam headlamp
24 10 F24 – right high-beam headlamp
25 10 F25 – left dipped-beam headlamp
26 10 F26 – right dipped-beam headlamp
27 10 F27 – petrol engine oxygen/lambda sensor
27 15 F27 – diesel 1.8 fuel preheater, alternate position
28 15 F28 – engine management PCM and related sensors, injectors, fuel pump relay, idle control and emissions equipment according to engine
29 20 F29 – air conditioning and front fog lamps, A/C pressure switch
30 3 F30 – ABS electronic control circuit
31 30 F31 – ABS hydraulic/controller main supply
32 3 F32 – engine PCM keep-alive memory feed
33 30 F33 – ABS, or radiator cooling fan on models without ABS and air conditioning
34 30 F34 – engine PCM supply, factory 30 A version
34 25 F34 – petrol octane coding/adjustment circuit, alternative European 25 A version
35 10 F35 – petrol fuel pump relay feed or diesel PATS anti-theft system, engine-specific
36 60 F36 – cooling fan, engine management and starting; diesel preheating related supply
37 40 F37 – heated front windscreen
38 60 F38 – main ignition relay/electrical supply, equipment-dependent
39 60 F39 – interior distribution; Scandinavian DRL versions may use it for lighting supply
40 60 F40 – ignition switch and main central fuse board supply

Engine compartment relays K4-K158 and diode V33

The relay codes identify individual circuits for petrol fuel pump, engine management, starter, air conditioning, headlamps, radiator fans and diesel glow-plug preheating. For example K70 is only applicable on the diesel 1.8, and K26 or K158 need not be installed on cars without fog lamps or air conditioning. V33 is a diode associated with the main relay, not a current-rated fuse.

Ford Fiesta Mk4 1996-1999 engine compartment relay layout K4-K158
Ford Fiesta Mk4 1996-1999 engine compartment relay layout K4-K158
PozycjaAmperaż [A]Chroniony obwód / funkcja
K4 – K4 – fuel pump relay on petrol engines
K13 – K13 – main power hold-on relay for engine management
K22 – K22 – starter motor relay
K26 – K26 – front fog lamp relay
K32 – K32 – A/C cut-out relay at wide-open throttle
K36 – K36 – dipped-beam headlamp relay
K37 – K37 – high-beam headlamp relay
K45 – K45 – engine cooling fan relay
K46 – K46 – high-speed engine cooling fan relay
K70 – K70 – glow plug preheating relay on 1.8 diesel
K157 – K157 – supplementary equipment relay
K158 – K158 – air-conditioning relay
V33 – V33 – main electrical relay diode, not a fuse

Changes during 1997-1999 and the later Fiesta facelift

The Fiesta range went through wiring harness revisions during 1997 and a facelift in 1999. Some British, continental European and Scandinavian cars have different daylight running light or fog lamp modules. The manufactured date and actual CJB/BJB markings are a better identification than the registration year alone. The next facelift can be found in the Ford Fiesta Mk5 (1999-2002) fuse and relay diagrams; do not interchange the optional F41-F50 assignments without confirming the box.

Typical Fiesta Mk4 electrical faults

No power at the 12 V socket: inspect cabin F1 (15 A), then remove any charger and check the socket for loose metal or damaged wiring. Front wiper failure: inspect cabin F12 (20 A), motor, switch and linkage. Heated rear window inoperative: check F4 (20 A), the relay and heating element terminals.

No fuel pump noise on a petrol engine: inspect BJB F35 (10 A), the K4 fuel pump relay and fuel pump supply. On the 1.8 diesel, F27 (15 A) supplies fuel heating and K70 controls glow plugs instead. One headlamp failed: first check its separate F23-F26 (10 A) fuse, then bulb and connector.

ABS warning lamp: check F30 (3 A), F31 (30 A) and the correct engine-specific F33 supply, then retrieve the stored fault code. Cabin electrics stop together: check F38-F40 power distribution, battery terminals and the main earth connections, rather than raising the fuse rating.

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