Ford

Ford Fusion Europe (2002-2012) – Fuse Box and Relay Diagrams

Ford Fusion Europe (CX70, 2002-2012) is a tall hatchback based on the Fiesta Mk6 platform. It is not the American Ford Fusion saloon, which uses a completely different electrical system. European cars have two distinct central fuse-box versions: the early F1-F56 arrangement and the later F30-F82 arrangement, generally introduced during the mid-2000s model update.

The six complete tables reproduce all 145 original fuse and relay entries, including unused positions, petrol and diesel alternatives, 8 high-current links and 4 engine relay positions. Four original illustrations are retained and an additional illustration specifically showing the late F30-F82 fuse panel has been added. The 2004 model year is transitional: identify the installed fuse holder, not just the first registration date.

Where are the European Ford Fusion fuse boxes?

Passenger compartment: turn off the ignition and remove everything from the glovebox in front of the passenger. Squeeze the glovebox sides together to release their stops and fold the compartment down. The central junction box and its relay board sit immediately behind it. On left-hand-drive cars this is the passenger side; do not follow an American Fusion owner’s manual that locates a different fuse panel near the driver’s pedals.

Ford Fusion European CX70 original passenger fuse box behind glove compartment
Ford Fusion European CX70 original passenger fuse box behind glove compartment

Engine compartment: the high-current fuse block is mounted against the battery tray and positive supply, with an additional relay box beside the battery. Service access may require lifting or removing the battery after correct electrical isolation. Release the clips, inspect the FA-FH fusible links and, after servicing, restore the protective cover and battery securing hardware. Never bridge a failed 40-80 A link with wire.

How to identify the right fuse diagram

Older cars have numbered fuse positions F1-F56 and a group of twelve R1-R12 relays. Revised cars have the main fuse series F30-F82 and relays R17-R28. They look and behave differently. Most importantly, the cigarette lighter is F29 (15 A) on the older panel, but F58 (15 A) on the later panel. The old F51 (15 A) is an auxiliary 12 V outlet, while later F51 controls the mirrors, so these identically numbered positions are not interchangeable.

Early central fuse panel – full F1-F56 allocation

The early panel includes a separate main and accessory socket, radiator fan, GEM electronics, airbags, ABS/ESP, heated screens, power windows, lamps and trailer options. F42 and F43 (30 A each) protect the left and right sections of the heated front screen. ABS-related circuits include F5 (20 A), F6 (30 A) and F37 (3 A). F1, F21 and F55 remain unused in the original equipment chart.

Ford Fusion Europe original early central fuse box F1-F56 and relays R1-R12
Ford Fusion Europe original early central fuse box F1-F56 and relays R1-R12
PozycjaAmperaż [A]Chroniony obwód / funkcja
F1 – Unused position
F2 7.5 Exterior lighting, configuration dependent
F3 7.5 Exterior lighting
F4 10 Engine control and air conditioning
F5 20 ABS and ESP electronic control
F6 30 ABS and ESP hydraulic supply
F7 7.5 Automatic or automated gearbox controller, if fitted
F8 7.5 Electrically adjustable mirrors
F9 10 Left dipped headlamp / exterior lights, by version
F10 10 Right dipped headlamp / exterior lights, by version
F11 15 Daytime running lights
F12 15 Engine ECU, cooling, charging, auxiliary heating, A/C and alarm, engine dependent
F13 20 Engine management and charging, supplementary heater and petrol oxygen sensor, by configuration
F14 30 Starter motor relay and ignition
F15 20 Fuel pump / engine control, engine-specific
F16 3 PCM keep-alive memory and charging
F17 15 Lighting switch, exterior lamps, factory DRL
F18 15 Audio, diagnostics connector, navigation and multimedia
F19 15 Daytime running light circuit
F20 7.5 Instruments, GEM, courtesy lights and battery-saver control
F21 – Unused position
F22 7.5 Left side and tail lights, optional trailer electronics
F23 7.5 Right side and tail lights, optional trailer electronics
F24 20 GEM controller, central door locking and alarm
F25 15 Hazard flashers, indicators, GEM and alarm
F26 20 GEM, electric windows and rear screen heating, by equipment
F27 10 GEM, horn, interior lights and instrument cluster
F28 3 Alternator and charging circuit
F29 15 Cigarette lighter / front 12 V power socket
F30 15 Ignition and automatic transmission, according to equipment
F31 20 Lighting / trailer module
F32 7.5 Electric mirror controls and demister system
F33 7.5 Audio, instruments, climate control, hazard switch, GEM and gearbox circuits
F34 20 Electric sunroof
F35 7.5 Heated front seats
F36 30 Power windows
F37 3 ABS and ESP electronics
F38 7.5 GEM, A/C, instruments, alarm, locking, wipers, optional equipment
F39 7.5 SRS airbags and belt pretensioners
F40 10 Lighting switch, turn indicators, exterior lights and DRL
F41 7.5 Durashift EST gearbox
F42 30 Heated windscreen left section
F43 30 Heated windscreen right section
F44 3 Radio, instrument cluster, navigation / multimedia
F45 15 Stop/brake lamps and pedal switch
F46 20 Front windscreen wipers, washer and GEM
F47 10 Rear wiper, or high-speed front wipe in some versions
F48 7.5 Reverse lights, Durashift gearbox and parking assistance
F49 30 Heater / air conditioner cabin blower
F50 20 Front fog lights and main lighting switch
F51 15 Auxiliary 12 V socket, battery saver circuit
F52 10 Left high-beam headlamp
F53 10 Right high-beam headlamp
F54 7.5 Trailer towing module
F55 – Unused position
F56 20 Trailer towing module

Early relay carrier – R1-R12

Among the relays are separate low- and high-beam lights, engine cooling, ignition, fuel pump, PCM and battery saver control. The source does not establish one fixed function for R10; its assignment is deliberately not invented. These R1-R12 positions belong to the passenger fuse board and are not the same as the under-bonnet R1-R4 relay sockets.

Ford Fusion Europe original early central fuse box F1-F56 and relays R1-R12
Ford Fusion Europe original early central fuse box F1-F56 and relays R1-R12
PozycjaAmperaż [A]Chroniony obwód / funkcja
R1 – Main-beam headlamp relay
R2 – Dipped-beam headlamp relay
R3 – Daytime-running-lamp relay
R4 – Ignition relay
R5 – Radiator cooling fan relay
R6 – Alarm and warning relay
R7 – Heated front windscreen relay
R8 – Immobiliser relay
R9 – PCM engine management relay
R10 – Equipment-specific position; assignment not confirmed
R11 – Fuel pump relay
R12 – Battery saver relay

Later central fuse panel – F30-F82

The revised panel has 53 fuse entries and a different physical diagram. Its cigarette lighter is F58 (15 A), the petrol fuel pump F37 (20 A), ABS valves F36 (20 A), ABS pump F41 (30 A) and ABS electronics F49 (3 A). F43 (20 A) protects the heated rear glass, F45 (20 A) the front wipers and F60 (30 A) the cabin ventilation blower. Positions without confirmed functions are retained as such, rather than assigned loads from another generation.

Ford Fusion EU later passenger fuse box F30-F82 and R17-R28 diagram
Later dashboard fuse carrier F30-F82 and relay group R17-R28. Match the physical fuse holder to the vehicle.
PozycjaAmperaż [A]Chroniony obwód / funkcja
F30 10 Air conditioning controls
F31 30 Starter relay
F32 20 Anti-theft alarm siren
F33 – Unused slot
F34 3 Audio and instrument cluster
F35 – Unused slot
F36 20 ABS hydraulic valves
F37 20 Fuel pump
F38 15 Hazard warning lights
F39 7.5 Heated seats
F40 15 Stop/brake lamps
F41 30 ABS hydraulic pump
F42 3 PCM engine management supply
F43 20 Heated rear-window demister
F44 30 Front electric windows
F45 20 Front windscreen wipers
F46 15 Automatic/Durashift transmission controller
F47 15 Lighting switch
F48 15 Horn and battery saver
F49 3 ABS electronic controller
F50 10 Rear windscreen wiper
F51 7.5 Electric exterior mirrors
F52 15 Onboard electronics, radio and DVD equipment
F53 3 Alternator charging signal
F54 7.5 Generic Electronic Module (GEM)
F55 7.5 Reversing lights
F56 10 Left dipped-beam headlamp
F57 15 Daytime running lamp relay supply
F58 15 Front cigarette lighter / 12 V socket
F59 7.5 Airbag controller
F60 30 Heater / ventilation blower motor
F61 10 Right dipped-beam headlamp
F62 7.5 Instrument cluster
F63 15 Ignition switch
F64 7.5 Automatic/Durashift transmission electronics
F65 20 Front fog lamps
F66 – Trailer towing module; rating depends on installed equipment
F67 15 Daytime running lamps
F68 – Unused position
F69 10 Instrument dimmer, automatic light controls
F70 – Unused position
F71 – Function not confirmed by available source
F72 – Trailer control module, if equipped
F73 15 Powertrain Control Module (PCM)
F74 7.5 Left parking and position lamps
F75 7.5 Heated exterior mirrors
F76 30 Heating or front left power window, equipment-specific
F77 10 Left high-beam headlamp
F78 20 Oxygen sensor heating and PCM
F79 7.5 Right parking / position lamps
F80 7.5 Licence plate lamps
F81 30 Heating or front right power window, equipment-specific
F82 10 Right high-beam headlamp

Later passenger relay carrier – R17-R28

The newer panel has a fuel pump relay at R18, starter at R21, PCM at R22, ignition at R23, fan at R24, and dipped/high-beam relays at R26/R27. R25 is unoccupied in the source and the function of R19 remains unconfirmed. The matching late-panel diagram directly precedes the relay list below.

Ford Fusion EU later passenger fuse box F30-F82 and R17-R28 diagram
Later dashboard fuse carrier F30-F82 and relay group R17-R28. Match the physical fuse holder to the vehicle.
PozycjaAmperaż [A]Chroniony obwód / funkcja
R17 – Automatic headlamp controller
R18 – Fuel pump / auxiliary fuel pump relay, by version
R19 – Function not confirmed
R20 – Heating and heated front screen relay
R21 – Starter relay
R22 – PCM engine-management relay
R23 – Ignition circuit
R24 – Cooling fan
R25 – Unused position
R26 – Dipped-beam relay
R27 – Main-beam relay
R28 – Daytime-running-light relay

Battery-mounted high-current fuse links FA-FH

The eight under-bonnet links supply the electric PTC heater, diesel glow plugs, fan and air conditioning, main ignition, GEM and exterior lighting, and ABS/ESP with the heated front screen. The same source also names these physical links F1-F8; the table retains both identifiers to avoid confusing a battery-main F1 with a passenger fuse F1. FA, FB and FC are fitted according to engine, gearbox and optional heater equipment.

Ford Fusion European engine high-current battery fuse link plate FA-FH
Ford Fusion European engine high-current battery fuse link plate FA-FH
PozycjaAmperaż [A]Chroniony obwód / funkcja
FA 80 PTC auxiliary/coolant heater or coolant heater relay 2 (also F1 in the alternate 1-8 numbering)
FB 60 PTC auxiliary heater and automatic transmission TCU or coolant heater relay 1 (also F2 in the alternate 1-8 numbering)
FC 60 PTC cabin heater or diesel glow plug preheating (also F3 in the alternate 1-8 numbering)
FD 40 Engine cooling fan and air conditioning (also F4 in the alternate 1-8 numbering)
FE 60 Exterior lighting and main GEM power (also F5 in the alternate 1-8 numbering)
FF 60 Ignition main power distribution (also F6 in the alternate 1-8 numbering)
FG 60 Engine controls and lighting main power (also F7 in the alternate 1-8 numbering)
FH 60 Heated front screen, ABS and ESP high-current circuits (also F8 in the alternate 1-8 numbering)

Engine compartment relay box – R1-R4

The four positions have two documented engine/equipment arrangements. One version uses R1 for the A/C compressor clutch, R2 for high-speed radiator cooling and R3/R4 for auxiliary PTC heating. Another uses R1/R2 for coolant heating, R3 for the cooling fan and R4 for A/C cut-out at wide-open throttle. All alternatives are preserved within the corresponding rows, not combined into a misleading universal fitment.

Ford Fusion Europe engine bay additional R1-R4 relay block near battery
Ford Fusion Europe engine bay additional R1-R4 relay block near battery
PozycjaAmperaż [A]Chroniony obwód / funkcja
R1 – Variant A: air conditioning compressor clutch. Variant B: coolant heater relay 2
R2 – Variant A: high-speed cooling fan. Variant B: coolant heater relay 1
R3 – Variant A: auxiliary PTC heater. Variant B: high-speed radiator cooling fan
R4 – Variant A: auxiliary PTC heater. Variant B: A/C cut-out at wide-open throttle

Practical Ford Fusion electrical fault checks

Front 12 V socket dead: check early F29 (15 A) or later F58 (15 A). On early cars a separate auxiliary socket uses F51 (15 A). Inspect the socket for loose metal or a charger short if the fuse fails repeatedly.

Heated front screen works only on one side: on an early car check F42 and F43 (both 30 A), then wiring to the corresponding half of the glass. The high-current FH (60 A) link may supply part of the system on equipped versions. The late panel has different physical numbering and must not be diagnosed solely from the early F42/F43 entries.

Engine cranks but fails to start: early petrol cars can use F15 (20 A) and R11 for the fuel pump, while later cars use F37 (20 A) and relay R18. Fuel delivery and the immobiliser must be checked if power is present.

Wipers stopped: early F46 (20 A) or later F45 (20 A) protect the front wiper system. Cabin blower dead: early F49 (30 A), later F60 (30 A), then check motor, wiring and speed regulator. ABS lamp on: compare early F5/F6/F37 or later F36/F41/F49 and retrieve diagnostic fault codes rather than swapping entire controllers.

For different Ford-era electrical layouts, see the Ford Ka Mk1 and Ford Fiesta Mk5. They do not share the European Fusion’s fuse slot numbering.

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