Toyota

Toyota RAV4 II XA20 (2000-2005) – Fuse Box and Relay Diagrams

Toyota RAV4 II XA20 (2000-2005) was offered with three- and five-door bodies, petrol engines and, in European markets, D-4D diesels. Its power distribution uses an under-dashboard fuse panel, an auxiliary cabin relay group and a main engine-bay fuse and relay box. The illustrated assignments may vary by build date, engine, left/right-hand-drive layout and country.

This guide preserves all 68 individual source entries across three complete tables, including duplicate row numbers for different engine applications, ABS 40/50 A alternatives, unused sockets and relays. The three original diagrams are kept directly before the corresponding tables.

Important number-system difference: the 21 rows in the original cabin diagram are the order used by that reference chart, not necessarily the numbers moulded into every factory box. The US 2001 owner’s handbook OM42483U, for example, labels CIG 15 A as physical fuse 18 and POWER OUTLET 15 A as physical fuse 19, whereas this alternate 21-row chart labels those circuits as positions 2 and 3. The 2004-2005 North American numbering also changed. Identify the circuit by its printed CIG or POWER OUTLET label and amp rating on your car’s lid before attempting a replacement. Never assume positions with different numbering systems are the same physical cavity.

Where are the RAV4 XA20 fuse boxes?

Interior fuse carrier: switch off the ignition, disconnect electrical consumers and open the driver’s door. On a typical left-hand-drive European RAV4 XA20, locate the lower dashboard access cover near the driver’s knee. Unclip the small trim panel and compare the fuse map behind it with the owner’s handbook and the labels on the actual fuse holder. Right-hand-drive models have a different physical arrangement of dashboard control units and relays.

Auxiliary cabin relays: the separate relay plate can sit behind the lower dashboard trim rather than inside the visible blade-fuse row. Its R1-R5 notation is local to this panel.

Under the bonnet: with the engine off and radiator fan stopped, open the bonnet and locate the covered fuse block by the battery. Release the plastic clips and identify the high-current ABS, cooling and heater fuses along with the smaller engine-management fuses. High-current fusible links require the correct battery-isolation procedure. Refit the sealed lid after inspection.

Interior fuse chart – all 21 positions in the archived diagram

CIG (15 A) is the lighter socket while POWER OUTLET (15 A) supplies additional 12 V outlets. The original reference’s rows are position 2 and 3 respectively, but the 2001 US factory manual has a distinct physical numbering: 18 and 19. The same equipment discrepancy applies to other row numbers and must be checked against the car’s own card. The S-HTR 10 A slot can be unpopulated on North American 2001 vehicles that lack seat heaters.

Toyota RAV4 II XA20 2000-2005 original passenger compartment fuse layout index and fuses
Toyota RAV4 II XA20 2000-2005 original passenger compartment fuse layout index and fuses
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 10 STOP – stop lamps including high-level stop light, ABS, shift lock, fuel injection and cruise control
2 15 CIG – front cigarette lighter 12 V socket
3 15 POWER OUTLET – auxiliary 12 V accessory sockets
4 10 S-HTR – heated seats if equipped; unpopulated in certain 2001 market variants
5 7.5 PANEL – instrument lighting, front fog lamp control, heated exterior mirrors and A/C
6 15 FR FOG – front fog lights
7 10 HORN – horn
8 7.5 TAIL – tail lights, number plate lights and gauge illumination
9 15 TAIL&PANEL – main supply for the TAIL and PANEL fuse circuits
10 7.5 ACC – audio, automatic selector shift lock, clock and electric door mirrors
11 20 DEF – heated rear window
12 10 GAUGE – reversing lights, cooling fan, A/C, automatic gearbox indicators and charging system
13 7.5 OBD – onboard diagnostics connector
14 10 IG2 – ignition, injection and starter functions, SRS airbag and charging lamp
15 20 DOOR – electric central door locking
16 10 MIR HTR – heated exterior mirrors
17 15 RR WIP – rear wiper and washer
18 25 WIP – front windscreen wiper and washer
19 10 ECU IG – emergency flashers, gauges, ABS, airbags, shift lock, cruise control, traction/stability controls
20 30 POWER – power windows and electric moonroof on equipped versions
21 40 AM1 – main accessory/ignition feed for CIG, outlets, wipers, heated rear window, ACC and GAUGE

Separate cabin relay group R1-R5

These relays serve the horn, rear fog lamp, heated rear window, 12 V auxiliary outlets and electric window system. They are relay sockets rather than fuse links, so the current rating is represented as “-“. A vehicle without particular equipment can have an unoccupied relay location.

Toyota RAV4 II XA20 original passenger compartment auxiliary relay block R1-R5
Toyota RAV4 II XA20 original passenger compartment auxiliary relay block R1-R5
PozycjaAmperaż [A]Chroniony obwód / funkcja
R1 – R1 – horn relay
R2 – R2 – rear fog light relay
R3 – R3 – rear window defogger relay
R4 – R4 – additional 12 V power outlet relay
R5 – R5 – electric power window relay

Main engine compartment box – 42 fuse, shunt and relay entries

The under-bonnet distribution contains engine control, ABS/VSC, charging, ignition, headlights, cooling fans, fuel-pump controls and cabin blower supply. Engine socket 1 in this reference is a short pin/jumper rather than a standard replaceable fuse. Position 3 has two documented alternatives, A/F (20 A) or RADIO NO.2 (30 A); the proper allocation depends on fitted equipment. Position 24 likewise has H-LP CLN (30 A) for headlamp cleaning or diesel F-HTR (30 A) for fuel heating.

ABS 1 at position 26 is retained in two rows, rated 40 or 50 A by variant. Position 20 INJ has no amp value in the archived equipment listing and is not assigned one here. The R2/R6 fan relay naming is repeated in the original source; verify the actual relay identification by the installed vehicle’s fuse-box lid rather than interchanging relay modules.

Toyota RAV4 XA20 original under-bonnet fuse and relay carrier with engine equipment alternatives
Toyota RAV4 XA20 original under-bonnet fuse and relay carrier with engine equipment alternatives
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 – Factory short pin / electrical jumper; not a replaceable blade fuse
2 5 ALT-S – alternator and charging system monitor feed
3 20 A/F – air/fuel ratio oxygen sensor, engine/equipment-specific assignment of position 3
3 30 RADIO NO.2 – sound system, alternate position 3 assignment
4 20 EFI1 – engine injection, automatic transmission oil temperature sensor, EFI2 and EFI3 supply
5 30 CUT – upstream supply for RADIO and DOME
6 10 HAZ – hazard warning flasher
7 5 EFI2 – engine fuel-injection controller feed
8 30 ABS 2 – ABS, VSC, traction control and brake assist
9 10 DOME – clock, cabin illumination and remote locking receiver
10 30 MAIN – main right and left headlamp supply
11 10 EFI3 – injection and emissions control
12 15 RADIO – car audio system
13 5 A/C – air conditioning control electronics
14 15 IGN – starting, engine and ignition controls
15 – Unoccupied position on the depicted carrier
16 – Unoccupied position on the depicted carrier
17 10 ETCS – electronic throttle control
18 10 H-LP RH – right-hand headlamp
19 10 H-LP LH – left-hand headlamp
20 – INJ – fuel-injection circuit, rating not specified in this source variant
21 5 ST – starter control
22 30 AM2 – charging indicator, fuel injection, starting, SRS and IG2 feed
23 40 HTR – cabin heating and ventilation blower main supply
24 30 H-LP CLN – headlamp washer pump, position 24 on equipped versions
24 30 F-HTR – diesel fuel heater, alternate position 24 assignment
25 30 CDS – engine condenser cooling fan
26 40 ABS 1 – main ABS power, 40 A variant
26 50 ABS 1 – main ABS power, 50 A alternative
27 30 RDI – radiator cooling fan
R1 – R1 – EFI MAIN engine-control relay
R2 – R2 – cooling fan relay FAN NO.3
R3 – R3 – ignition circuit relay IG2
R4 – R4 – cooling fan relay FAN NO.2
R5 – R5 – air/fuel ratio sensor relay
R6 – R6 – additional radiator fan relay, named FAN NO.2 in archived source
R7 – R7 – fuel-pump circuit-opening relay C/OPN
R8 – R8 – cabin heater blower relay HTR
R9 – R9 – starter relay ST
R10 – R10 – daytime running lamps relay DRL
R11 – R11 – engine control unit relay
R12 – R12 – unoccupied relay position

Model year, petrol/diesel and market differences

RAV4 XA20’s European equipment chart, 2001 US handbook and later 2004-2005 US manuals cannot be aligned by row number alone. In North American manuals the fuses are numbered continuously across engine and cabin carriers, and some cabin labels use numbers in the teens, twenties or thirties instead of 1-21. Market changes also affect seat heating, DRL, fuel heater, headlamp cleaning, ABS/stability control and automatic gearboxes.

Diesel cars may use F-HTR where a petrol market uses another circuit. Do not use a North American gasoline-only manual as a direct assignment for a European 2.0 D-4D engine. The diagram on the installed fuse cover is the best match for diagnosing an individual car.

Common RAV4 II fuse checks and electrical faults

Cigarette lighter or 12 V socket dead: look for the labelled CIG (15 A) or POWER OUTLET (15 A) fuse in the actual interior panel. Do not identify the slot solely by a number from this cross-market chart. A damaged charger or metal debris in the socket can cause repeated failure.

Stop lamps failed: inspect the STOP circuit (10 A), then the brake pedal switch and bulbs. Front wipers stopped: check WIP (25 A) and the motor/linkage; the separate rear wiper uses RR WIP (15 A). Central door locking inoperative: the labelled DOOR circuit (20 A) protects the main door-lock control, but a single failed lock usually points to its actuator or door wiring.

Heater blower stopped: check the engine HTR main supply (40 A) and its relay, followed by the blower speed controller. No engine crank: engine ST (5 A) is a starter-control feed, and local engine relay R9 ST is also relevant; a good fuse does not rule out battery, starter solenoid or earth failures.

ABS indicator lit: check the vehicle-specific ABS 2 (30 A) and ABS 1 (40/50 A) circuit before reading fault codes. Never fit a 50 A link in a car whose factory fuse is 40 A.

Related older Toyota fuse-box guides include Toyota Corolla E110 and Toyota Avensis I T22. Their diagrams have different numbering and must not replace the RAV4 XA20 fuse card.

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