Toyota

Toyota Hilux VII (2004-2015) – Fuse Box and Relay Diagrams

The seventh-generation Toyota Hilux (AN10, AN20 and AN30; 2004-2015) has several fuse and relay panels. Assignments depend on production date, engine, equipment, market and left- or right-hand-drive configuration. Revisions in August 2008, June and November 2011, and 2013 are particularly important. This guide therefore preserves the separate factory-listed ratings rather than treating every Hilux VII as one electrical version.

Equipment such as seat heaters, a rear differential lock, heated mirrors or headlamp washers can alter which slots are populated. The fact that a particular position is empty does not by itself indicate a missing fuse.

Where are the fuse boxes in a Toyota Hilux VII?

Driver’s dashboard: In a European left-hand-drive Hilux, switch the ignition off and remove the lower dashboard trim below the steering column to expose the front fuse carrier. The back of the assembly also carries AM1 and IG1 main feeds and relays. Toyota recommends workshop attention for the harder-to-reach rear side.

Behind the passenger glovebox: Open the glovebox, gently press in its sides to release the stops and lower it. The additional relay and fuse carrier sits behind it. Its position and configuration differ on some right-hand-drive vehicles and changed during 2011 production.

Engine compartment: With the ignition off, open the bonnet and locate the main enclosed fuse and relay box. Release its retaining catch and raise the cover. Check the legend inside the lid or the specific handbook; 2.5 D-4D, 3.0 D-4D and petrol engines do not always share identical assignments.

Driver’s fuse panel – front side

This panel contains the diagnostic, fuel injection, lighting, 12 V socket, ignition, air-conditioning and wiper circuits. Use the panel legend and build date, not merely the first registration year, to identify a position.

Toyota Hilux VII 2004-2015 front dashboard fuse panel diagram with 13 numbered positions
Hilux VII: the front side of the driver’s dashboard fuse carrier.
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 15 INJ – Multiport or sequential multiport fuel injection
2 7.5 OBD – On-board diagnostic system
3 10 STOP – Stop lamps, fuel injection, ABS, TRC, VSC and shift-lock control
4 10 TAIL – Instrument cluster, front fog lamps, headlamp levelling, front position lamps, rear and number plate lights, fuel injection, multi-information display, daytime running lights and automatic headlamp control
5 15 PWR OUT – Accessory power outlet
6 7.5 ST – Starting system, instrument cluster and fuel injection
7 10 A/C – Air-conditioning system
8 7.5 MET – Instruments, gauges and diesel particulate filter system
9 15 CIG – Cigarette lighter
10 7.5 ACC – Audio system, power outlet, clock, rear-view mirror controls, shift-lock system and information display
11 7.5 IGN – Fuel injection, SRS airbags and fuel pump
12 20 WIP – Windscreen wipers and washer
13 10 ECU-IG & GAUGE – Air conditioning, charging system, rear differential lock, ABS/TRC/VSC, hazard and turn signals, reversing lamps, fuel injection, shift lock, rear fog lamps, headlamps, door switches, central locking, remote keyless entry, steering angle sensor, daytime running lights, cruise control, seat heating, heated mirrors, information display and passenger seat-belt reminder

Driver’s fuse panel – rear side and main feeds

AM1 and IG1 provide power to several smaller circuits. When several accessories fail at the same time, also check these upstream supplies, not just the individual small fuses.

Toyota Hilux VII AM1 and IG1 fuses and relay positions on rear side of cabin panel
The back of the driver’s fuse carrier contains AM1, IG1 and associated relays.
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 40 AM1 – Main supply for rear differential lock, ABS, TRC, VSC and the ACC, CIG, ECU-IG & GAUGE and WIP fuse circuits
2 40 IG1 – Supply for the PWR, S-HTR, 4WD, DOOR, DEF and MIR HTR fuses
Relays
R1 – Power outlet relay (PWR OUT)
R2 – Heater relay (HTR)
R3 – Integration relay

Additional fuse and relay box behind glovebox – before June 2011

The earlier auxiliary carrier controls electric locks and windows, the heated rear window, optional seat heating and selected four-wheel-drive systems. Its ignition and demister relays are listed separately.

Toyota Hilux VII auxiliary fuse and relay box behind glovebox before June 2011
Early Hilux VII additional glovebox fuse and relay panel.
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 25 DOOR – Central locking and electric windows
2 20 DEF – Heated rear window and multiport or sequential multiport fuel injection
3 15 S-HTR – Heated seats
4 20 4WD – Rear differential lock, ABS, TRC and VSC
5 30 PWR – Electric windows
Relays
R1 – Ignition relay (IG1)
R2 – Heated rear window relay (DEF)

Additional fuse and relay box – from June 2011

The auxiliary carrier was revised in June 2011. Several positions were reassigned again in November 2011. Both chronological variants appear as separate rows below. Position 6 PWR is included from the later European Toyota handbook published for 2014.

Toyota Hilux VII revised auxiliary fuse and relay panel from June 2011
Revised glovebox fuse and relay panel showing the post-June 2011 layout.
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 15 MIR HTR – Heated exterior mirrors, before November 2011
1 25 DOOR – Central locking and electric windows, from November 2011
2 25 DOOR – Central locking and electric windows, before November 2011
2 20 DEF – Heated rear window and fuel injection, from November 2011
3 20 DEF – Heated rear window and fuel injection, before November 2011
3 15 S-HTR – Seat heaters, from November 2011
4 15 S-HTR – Seat heaters, before November 2011
4 20 4WD – Rear differential lock, ABS, TRC and VSC, from November 2011
5 20 4WD – Rear differential lock, ABS, TRC and VSC, before November 2011
5 15 MIR HTR – Heated exterior mirrors, from November 2011
6 30 PWR – Electric windows, later European layout in the 2014 Toyota handbook
Relays
R1 – Exterior mirror heater relay (MIR HTR)
R2 – Ignition relay (IG1)
R3 – Heated rear window relay (DEF)

Engine compartment fuse box and relay arrangements

This box covers the charging system, starter, ABS, headlamps, auxiliary heating and engine controls. Numbered fuse locations, alternative ratings and the additional relay-box assignments are retained together below. Headlamp, fog lamp, audio and heater fuse ratings can differ by build date and market.

Toyota Hilux VII AN10 AN20 AN30 main engine compartment fuse and relay diagram
Hilux VII: numbered engine compartment fuses and relays.
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 25 SPARE – Spare fuse
2 15 SPARE – Spare fuse
3 10 SPARE – Spare fuse
4 7.5 FOG – Front fog lamps for Europe and Morocco, August 2012 to August 2013 and from August 2013
4 15 FOG – Front fog lamps before August 2013 in specified variants; outside Europe and Morocco, including August 2012 to August 2013
5 10 HORN – Horn
6 25 EFI – Multiport or sequential multiport fuel injection
7 – No circuit assignment given for this variant
8 20 H-LP RL – Right-hand dipped beam, before June 2011
8 15 H-LP RL – Right-hand dipped beam, from June 2011
9 20 H-LP LL – Left-hand dipped beam, before June 2011
9 15 H-LP LL – Left-hand dipped beam, from June 2011
10 20 H-LP RH – Right-hand main and dipped beams, before June 2011
10 15 H-LP RH – Right-hand main and dipped beams, from June 2011
11 20 H-LP LH – Left-hand main and dipped beams, before June 2011
11 15 H-LP LH – Left-hand main and dipped beams, from June 2011
12 10 EFI NO.2 – Multiport or sequential multiport fuel injection
13 10 ECU-IG NO.2 – Multiport or sequential multiport fuel injection
14 7.5 ECU-B – Door courtesy switches, power door locks, wireless remote control, control sensor and headlamps, before August 2008
14 10 ECU-B – Door courtesy switches, power door locks, wireless remote control, control sensor and headlamps, from August 2008
15 15 RAD – Audio system, before August 2013
15 20 RAD – Audio system, from August 2013
16 7.5 DOME – Interior lamps, ignition switch illumination, personal lamps, instruments, clock, multi-information display, remote control, daytime running lights and fog lamps
17 20 A/F – Emissions control system
18 10 ETCS – Engine fuel injection and electronic throttle control
19 7.5 ALT-S – Charging system
20 15 TURN-HAZ – Turn indicators and hazard warning lights
21 – No circuit assignment given for this variant
22 7.5 ECU-B NO.2 – Air-conditioning system
23 30 DCC – Supply for ECU-B, DOME and RAD fuse circuits
24 50 PTC NO.1 – Electric auxiliary heater
25 30 H-LP CLN – Headlamp washers, before June 2011
25 30 PWR SEAT – Electrically adjustable seat
26 50 PTC NO.2 – Electric auxiliary heater, Europe from August 2010 to June 2011 without automatic air conditioning, and from June 2011
26 30 PTC NO.2 – Electric auxiliary heater, Europe before June 2011 with automatic air conditioning or before August 2010 without it; also Australian configurations
27 40 ABS NO.1 – ABS, TRC and VSC, before August 2008
27 40 H-LP CLN – Headlamp washers, from June 2011
28 40 FR HTR – Air-conditioning and A/C supply fuse, before August 2009
28 50 FR HTR – Air-conditioning and A/C supply fuse, from August 2009
29 30 ABS NO.2 – ABS, TRC and VSC
30 40 ABS NO.1 – ABS, TRC and VSC, from August 2008
31 100 ALT – Charging system and upstream supply for PWR SEAT, H-LP CLN, FR HTR, AM1, IG1, PTC NO.1, PTC NO.2, PWR OUT, STOP, TAIL and OBD fuses
32 80 GLOW – Diesel glow plug system
33 50 BATT P/I – Supply for FOG, HORN and EFI fuses
34 30 AM2 – Engine starting and ST, IGN, INJ and MET fuse circuits
35 40 MAIN – Supply for H-LP RH, H-LP LH, H-LP RL and H-LP LL fuses
36 50 A/PUMP – Multiport or sequential multiport fuel injection
Main engine-bay relays
R1 – Dimmer relay (DIM)
R2 – Headlamp relay (H-LP)
Additional engine-bay relay box A
R1 – Starter relay (ST)
R2 – 1TR-FE, 2TR-FE, 1GR-FE: air-fuel ratio sensor (A/F); 1KD-FTV and 2KD-FTV without DPF, and 5L-E: glow system (GLOW). DPF-equipped 1KD-FTV and 2KD-FTV: air-fuel ratio sensor (A/F)
R3 – 1TR-FE, 2TR-FE, 1GR-FE: fuel pump relay (F/PMP); not assigned on the listed DPF-equipped 1KD-FTV and 2KD-FTV versions

Year, engine and market differences

Before and after June 2011, both the additional glovebox panel and the headlamp fuse ratings can differ. November 2011 brought further position changes. A 15 A fuse must not be replaced by a 20 A fuse simply because another model-year chart shows the same slot number with a higher rating.

European, Moroccan and Australian specifications can also differ in the fog-lamp, auxiliary heater and optional-equipment circuits. Toyota’s European 2014 handbook describes an engine-box arrangement with some numbering differences from older versions. Select the diagram by engine code, market and build date, and confirm it against the actual cover label.

Electrical problems and the circuits worth checking

Dead 12 V outlet: Inspect PWR OUT (15 A), the power outlet relay and the socket contacts. CIG (15 A) is a separate circuit; failure of one outlet does not necessarily disable the other.

Wipers have stopped working: Check WIP (20 A) on the dashboard panel, followed by the wiper motor, stalk switch and wiring if the fuse is intact.

Electric windows or central locking fail: Check DOOR and PWR in the glovebox box as well as the IG1 feed. Their position numbering can differ after November 2011.

ABS, TRC or VSC warning lamps: ABS NO.1 and ABS NO.2 are in the engine compartment. If their fuses are sound, retrieve diagnostic trouble codes; a warning lamp does not establish that a fuse has failed.

The Toyota Fortuner of the same period shares the Hilux’s IMV vehicle architecture, though its trim-dependent fuse occupancy can differ. The earlier Hilux VI has a different electrical installation. The eighth-generation Hilux, introduced from 2015, uses a revised distribution system; compare the generation carefully when a vehicle is registered in the crossover year.

Technical basis: Toyota Hilux VII owner handbooks, including European 2014 specifications, and the engine and market-specific fuse and relay layout drawings.

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