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Ford Transit Mk6 (2000-2006) – Fuse Box and Relay Diagrams

The European Ford Transit Mk6 (2000-2006) has a larger electrical distribution system than its predecessor, with 46 under-bonnet fuse positions, 27 dashboard fuses, relays and diodes. These tables cover the main and auxiliary relay blocks, including unused locations. Installation varies with 2.0 and 2.4 diesel engines, the 2.3 DOHC petrol engine, automated manual transmission, coachbuilt bodies and optional equipment.

Where are the Transit Mk6 fuse boxes?

Engine compartment: Switch off the ignition, open the bonnet and locate the main electrical box near the expansion tank and battery wiring. Release its lid clips and compare the printed position legend with the diagram. Certain versions also have an auxiliary relay carrier underneath the expansion tank or alongside the main box. The exact position varies with engine and vehicle body configuration.

Passenger compartment: The main fuse board is behind the drop-down trim or glovebox on the passenger side. Open the glovebox, carefully release the stops and lower the panel to expose fuse locations 201-227. Relays R14-R22 sit alongside the board. Use the access flap before attempting any larger dashboard disassembly.

Optional rear heating, air conditioning, powered windows, minibus equipment and trailer wiring can alter which relays are installed. Codes beginning Ra identify the auxiliary relay block, while D denotes a diode rather than a conventional relay.

Main engine compartment fuses – positions 1-24 and 101-122

Ford Transit Mk6 2000-2006 engine fuse box positions 1-24 and 101-122
Engine-bay fuse carrier, including standard and high-current fuses.
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 5 Automated manual transmission, where fitted
2 – Unused slot
3 20 Daytime running lights and dipped-beam headlights
4 5 Battery voltage sensor, diesel engines
5 20 Fuel cut-off switch
6 30 Towbar and trailer electrical supply
7 15 Horn
8 20 ABS system
9 20 Main-beam headlights
10 10 Air conditioning
11 20 Front and rear window washer pumps
12 – Unused slot
13 30 Combination switch and front windscreen wipers
14 15 Reversing lamps
15 5 Engine immobiliser
16 5 Electronic engine management
17 30 Trailer wiring, second circuit
18 – Unused slot
19 5 Automated manual transmission, where fitted
20 15 Automated manual transmission, where fitted
21 20 Engine control system
22 20 Fuel pump
23 10 Right-hand dipped-beam headlamp
24 10 Left-hand dipped-beam headlamp
101 40 Main ABS power supply
102 40 Left-hand heated windscreen circuit
103 50 Main electrical system supply
104 50 Second main electrical system supply
105 40 Cooling fan, 2.0-litre diesel and 2.3-litre DOHC petrol engines
106 30 Ignition switch power supply
107 30 Ignition switch power supply
108 – Unused slot
109 40 Second cooling fan circuit, 2.0-litre diesel and 2.3-litre DOHC
110 40 Right-hand heated windscreen circuit
111 30 Ignition-switched power supply
112 – Unused slot
113 40 Automated manual transmission, where fitted
114 – Unused slot
115 – Unused slot
116 – Unused slot
117 – Unused slot
118 – Unused slot
119 – Unused slot
120 – Unused slot
121 – Unused slot
122 – Unused slot

Under-bonnet relays R1-R13, Ra1-Ra6 and diodes D1-D4

The under-bonnet relay system can include more than one physical carrier. Some relay and diode positions are unused on specific engines. For example, relay R9 has different roles on TDdi and TDCi vehicles, and R2 can control either glow plugs or a cooling fan. A relay location is not assigned a blade-fuse amperage in this table.

Ford Transit Mk6 engine and auxiliary relay diagram R1-R13 Ra1-Ra6 D1-D4
Engine and auxiliary relay positions, with diodes and empty sockets.
PozycjaAmperaż [A]Chroniony obwód / funkcja
R1 – Starter motor
R2 – Glow plugs or radiator fan, depending on engine
R3 – Horn
R4 – Main-beam headlamps
R5 – Alternator charge warning lamp and charging monitoring
R6 – Dipped-beam headlamps
R7 – Powertrain control module (PCM)
R8 – Bulb failure monitoring module, equipment dependent on ABS specification
R9 – Fuel pump on TDdi or injection module on TDCi, depending on engine
R10 – Air-conditioning control at full throttle, configuration dependent
R11 – Supply pump on certain TDdi variants
R12 – Radiator cooling fan
R13 – Main ignition-switched supply
Ra1 – Air compressor, where fitted
Ra2 – High-capacity cooling fan
Ra3 – Trailer left-hand turn indicators
Ra4 – Trailer right-hand turn indicators
Ra5 – Trailer electrical control
Ra6 – Unoccupied relay position
D1 – Diode location, function unspecified in this circuit variant
D2 – Diode location, function unspecified in this circuit variant
D3 – Trailer right indicator or air-conditioning clutch, depending on installation
D4 – Trailer left indicator or air-conditioning signalling, depending on installation

Passenger-compartment fuse panel – positions 201-227

The passenger board serves lighting, cabin blowers, sockets, radio, wipers and heated windows. Fuse 212 supplies the lighter, while 216 protects an additional accessory socket; these are independent feeds.

Ford Transit Mk6 2000-2006 passenger compartment fuse box 201-227
Interior fuse panel behind the passenger-side access cover.
PozycjaAmperaż [A]Chroniony obwód / funkcja
201 15 Instrument cluster, rear wiper and clock
202 5 Heated windscreen control
203 20 Front fog lamps
204 – Unused slot
205 15 Lighting controls, turn signals, combination switch and engine control
206 5 Number-plate lighting
207 10 SRS airbag controller
208 10 Instrument illumination
209 15 Position lamps
210 15 Tachograph or clock, depending on specification
211 30 Rear compartment heater blower
212 10 12 V cigarette lighter
213 10 Rear air conditioning
214 15 Interior lights and electric mirrors
215 20 Heated windscreen, seats and auxiliary heating, depending on variant
216 20 Additional 12 V accessory socket
217 15 Heated rear window and exterior mirrors
218 – Unused slot
219 30 Electric windows
220 20 Additional heated rear window circuit
221 15 Brake-light switch
222 15 Radio
223 30 Front heater blower
224 20 Exterior lighting master switch
225 15 Air-conditioning control
226 20 Turn signals and hazard warning lights
227 5 Radio and ABS circuit

Passenger-compartment relays – R14 to R22

These relays are fitted according to vehicle body, auxiliary heating and window equipment. The separate diagram also shows an alternative relay arrangement on selected vehicles.

Ford Transit Mk6 interior relay block R14 to R22 and alternative panel arrangement
Passenger-compartment relays for wipers, heated windows and door signalling.
PozycjaAmperaż [A]Chroniony obwód / funkcja
R14 – Front windscreen wipers
R15 – Battery-saving relay, engine running D+ signal
R16 – Right-hand heated windscreen
R17 – Rear or sliding door warning circuit, according to body style
R18 – Interior lighting
R19 – Rear door ajar warning, vehicle wiring variant
R20 – Left-hand heated windscreen
R21 – Rear window wiper
R22 – Heated rear window and exterior mirrors

Cigarette lighter, fuel pump, wipers and heated windscreen

12 V power outlets: A dead cigarette lighter points to passenger fuse 212 (10 A); a separate outlet is protected by passenger fuse 216 (20 A). Verify the actual socket contacts before replacing other components.

Starting and fuel supply: Engine-bay fuse 22 (20 A) is associated with the fuel pump. Check the corresponding relay and engine management circuits, taking account of differences between TDdi and TDCi diesel injection equipment.

Front wipers: Inspect engine-bay fuse 13 (30 A), cabin relay R14 and the combination switch. In a car with a heated windscreen, the left and right halves are protected separately by high-current fuses 102 and 110 (40 A each).

Headlamps: Right-hand and left-hand dipped beams have separate under-bonnet fuses 23 and 24, both 10 A. Central-locking and alarm-equipped conversions may have additional fuses behind the instrument cluster, depending on the body configuration.

Transition from Transit Mk5 and the 2006 redesign

Transit Mk5 (1995-2000) has a different single dashboard panel and numbering system. Its fuse and relay guide is the appropriate reference for the earlier “Smiley” vehicle. The first 2000 model year can also have a specific European equipment listing. Following the 2006 generation change, Transit fuse carriers were redesigned again, so the Mk6 layout should not be used automatically on later vehicles.

Technical basis: Ford Transit owner documentation for vehicles built from January 2000 to May 2006 and European fuse and relay layouts. Check the engine code, equipment and fuse-cover legend before replacing a fuse.

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