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Volvo 850 (1993-1997) – Fuse Box and Relay Diagrams

The Volvo 850 (1993-1997) combines a main under-bonnet fuse panel with a central relay distribution unit. Its 40 numbered fuse and circuit-breaker positions did not retain identical assignments throughout production: the greatest changes are at positions 4, 8, 10, 18 and 26 between 1993-1995 and 1996-1997. This guide preserves the known alternatives from original owner manuals and service information instead of treating higher and lower amperage values as interchangeable.

Where is the Volvo 850 fuse and relay box?

Main fuse panel: Switch the ignition off, open the bonnet and locate the central electrical unit under its plastic lid on the left side of the engine compartment. Release the lid clips and read the position and amperage legend on the inside of the cover. The 1-40 positions include two unused locations and three thermal circuit breakers.

Relay carriers: The under-bonnet relay section is associated with the same central electrical unit, while another relay panel is accessed near the left end of the dashboard on applicable models. The 101-108 and 201-215 designations are relay/module sockets, not fuse numbers. Some assemblies occupy two numbered slots, so avoid swapping just one half of a shared module.

Fuse and circuit-breaker positions 1-40

For slots 37, 39 and 40, “Circuit breaker” means a resetting thermal protective device. It is not a blade fuse and has no standard replaceable fuse rating in the source table. For positions with multiple numeric values, select the specification for the exact build year, destination market and equipment.

Volvo 850 1993-1997 main engine compartment fuse box positions 1-40
Volvo 850 fuse and circuit-breaker layout.
PozycjaAmperaż [A]Chroniony obwód / funkcja
1 15 Fuel injection, ignition system and automatic gearbox
2 15 Fuel pump and anti-theft alarm system
3 10 Interior courtesy lighting and oil level sensor
4 – / 10 1993-1995 and US 1996-1997: unused; on some 1996 specifications: 10 A immobiliser / start inhibitor
5 30 Electronic climate control (ECC) blower, fourth speed
6 25 Central locking and alarm system
7 15 Audio system amplifier
8 25 / – / 40 1993-1995: power antenna and trailer connector (25 A); US 1996-1997 manuals: unused; some 1996 configurations: immobiliser (40 A)
9 30 Anti-lock brakes (ABS) and traction control
10 – / 15 1993-1995: unused; 1996-1997: heated rear seat (15 A), where fitted
11 30 Heated rear window and exterior mirrors
12 10 Brake lamps
13 15 Hazard warning flashers, headlamp flash-to-pass and alarm
14 30 Second ABS and traction-control supply circuit
15 10 Audio, courtesy and boot lamps, glovebox, central locking, door lamps, belt reminder and, on some models, OBD diagnostics
16 30 Power antenna, trailer connector and accessory electrical circuits
17 10 Key-in-ignition warning and seat-belt reminder
18 25 / 15 1993-1995: heated front seats and power mirrors (25 A); 1996-1997: front fog lamps (15 A)
19 15 Left-hand main-beam headlamp
20 15 Right-hand main-beam headlamp and high-beam warning light
21 15 Left-hand dipped-beam headlamp
22 15 Right-hand dipped-beam headlamp
23 10 Left-hand parking lamps and number-plate lighting
24 10 Right-hand parking lamps and bulb-failure warning
25 10 Rear fog lamp and warning light
26 – / 25 1993-1995: unused; 1996-1997: heated seats and mirror adjustment (25 A)
27 15 Reversing lamps and turn indicators
28 10 Cruise control, heated rear window, belt reminder, shift interlock, bulb warning and optional heated rear seat
29 15 ABS and traction control electronics
30 10 Cigarette lighter and 12 V power socket
31 25 ECC air conditioning, blower speeds 1-3 and compressor clutch
32 10 Radio and remote central locking
33 15 1993-1995: power seats, OBD connector and estate rear wiper; 1996-1997: primarily the estate rear wiper and washer
34 25 Front windscreen wipers, washers, headlamp washers and horn
35 10 Instrument cluster illumination, sunroof and some traction-control functions
36 – Unused position
37 Circuit breaker Power windows and sunroof thermal circuit breaker, not a conventional blade fuse
38 – Unused position
39 Circuit breaker Driver’s electric seat thermal circuit breaker
40 Circuit breaker Front passenger’s electric seat thermal circuit breaker

Central electrical unit relay and module positions

Relay modules numbered 101-108 and 201-215 can provide fuel-pump supply, cooling and heating controls, headlamps, wipers, door locking and alarm operation. Assemblies 101-102, 104/108, 205-206 and 210-211 span multiple mounting positions.

Volvo 850 1993-1997 central relay boxes positions 101-108 and 201-215
Volvo 850 central electrical unit relay arrangement.
PozycjaAmperaż [A]Chroniony obwód / funkcja
101 – Cruise-control module, first position in combined assembly 101-102
102 – Cruise-control module, second position in combined assembly 101-102
103 – Fuel pump relay
104 – Headlamp main relay and bulb-failure monitoring, first part of combined module 104/108
105 – Load-reduction relay for +X supply
106 – Ignition-on +15 power relay
107 – Second +X load-reduction relay
108 – Second position of headlamp relay / bulb-checking assembly 104/108
201 – 1993-1995: oil level or bulb-monitoring module; some 1996 vehicles: front fog lamp relay
202 – Central-locking deadlock relay
203 – Front wiper intermittent operation relay
204 – Estate rear-window wiper intermittent relay
205 – Central locking and delayed interior-light module, first position of assembly 205-206
206 – Second position of central locking and courtesy lighting module 205-206
207 – Speed warning module; exhaust gas temperature sensor on some markets
208 – Heated rear window and exterior mirror relay
209 – Unused position
210 – Factory alarm module relay, first position of assembly 210-211
211 – Factory alarm module relay, second position of assembly 210-211
212 – Seat-belt and ignition key warning relay
213 – 1993-1995: automatic gearbox selector interlock; some 1996 versions: front fog relay or bridge
214 – Heated rear seat relay
215 – Unused position

The 1993-1995 and 1996-1997 electrical differences

Fuse 18 protected heated front seats and mirrors at 25 A on many 1993-1995 cars, but was reassigned to 15 A front fog lamps on many 1996-1997 cars. Heated seats and mirrors are instead associated with fuse 26 (25 A) on later installations; earlier fuse 26 may be empty. The rear seat heater moves to fuse 10 (15 A) on some 1996-1997 variants, while that position is usually empty on older examples.

At fuse 4 and especially fuse 8, Volvo service diagrams and owner manuals from different markets do not agree on whether a slot is empty or protects the immobiliser. Fuse 8 may be the 25 A antenna and trailer circuit in 1993-1995, unoccupied in US 1996-1997 handbooks, or the 40 A immobiliser link on some 1996 layouts. Never substitute a 40 A fuse where the original installation specified 25 A or an empty slot. Five-cylinder petrol, turbo T-5, automatic transmission, ECC climate control, powered seat and alarm options also affect occupancy.

Which Volvo 850 fuse should you check?

12 V lighter: Fuse 30 (10 A) protects the lighter circuit. Fuel pump: Fuse 2 (15 A) and fuel pump relay 103 are relevant to a failed fuel-supply circuit. A repeated fuse failure indicates a wiring or component problem.

Rear window heating and mirrors: Fuse 11 (30 A) and relay 208 serve the demister circuits. Rear wiper on estate models: Fuse 33 (15 A) and relay 204 are associated with intermittent wiping. Power windows and seats: Positions 37, 39 and 40 use circuit breakers; inspect them and their electrical loads rather than attempting to fit normal fuse blades.

Volvo 850, S70 and V70

The Volvo S70 and first-generation V70 followed the 850 and inherited some of its engineering, but their fuse assignments are not identical. Much later Volvo V70 III / XC70 II (2007-2016) models use a substantially different electrical architecture; their fuse diagrams are listed separately.

Technical basis: Volvo 850 owner handbooks for 1995, 1996 and 1997 and Volvo “Fuses and Circuit Breakers” service information for 1993-1996. Check market, build year and fuse cover before replacement.

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